AdaptiveFit System - precise fit to the roof

Precise fit to any roof - AdaptiveFit System technology

From problem to solution

Traditional roofing systems require ideal dimensions of the structure, which in practice is difficult to achieve. Roofers often have to improvise on site, cutting materials and applying makeshift solutions. In the case of ordinary sheet metal tiles, such modifications are possible, however, with solar roofs, any imprecise cut can lead to problems with the tightness or performance of the photovoltaic system.

Electrotile engineers, observing these challenges during the first installations, realized that a completely new approach was needed. Instead of requiring ideal dimensions, they decided to create a system that would adapt to the actual conditions on the site. This is how the AdaptiveFit System was born.

A breakthrough in the development of technology was the introduction of modular compensating elements that allow precise adjustment in three planes. The inspiration was solutions used in the automotive industry, where assembly accuracy must go hand in hand with the ability to compensate for production tolerances. The system has been further enriched with special mounting profiles that allow micro-adjustment of the position of each element.

A key aspect of the innovation was also the development of a cutting system that retains full functionality and aesthetics even with unusual dimensions. Unlike traditional solutions, where cut parts often lose their technical properties, AdaptiveFit components are designed to be modified directly on the construction site.

Each element of the system has undergone rigorous testing under various installation conditions, simulating real-life situations encountered on construction sites. This made it possible to refine the system to a level where it became not only a technical solution, but also a real support for contractors, saving their time and eliminating the stress associated with unforeseen situations during assembly.

This stage of technology development has shown that true innovation does not consist in creating ideal solutions that require ideal conditions, but in designing systems that can adapt to the reality of the construction site, while maintaining the highest standards of quality and safety.

How AdaptiveFit System Works

The AdaptiveFit System works like a precision watch movement, where every element can be tuned to millimeter precision. At the heart of the system are specially designed roof modules, which can be trimmed directly on the construction site without losing their technical or aesthetic properties. This solution is especially important for finishing near windows, chimneys or other architectural elements, where standard dimensions rarely work.

The system uses advanced dimension compensation technology, which operates in three planes. Horizontally, we have the possibility to adjust up to 20 mm at each connection, which allows to eliminate possible deviations in the width of the roof. Vertically, the system offers to adjust the mounting height through special brackets with the possibility of fine tuning. The third plane of adjustment concerns the mounting depth, which is especially important when connecting to existing roof elements.

The installation process using the AdaptiveFit System is designed for roofers who install a premium roof. It begins with the installation of the basic support structure, which already at this stage offers adjustment possibilities. Next, the main roof modules are assembled, which can be precisely positioned relative to each other. The system allows you to correct the position of the modules even after pre-installation, which is invaluable when adjusting the entire coverage.

The key element of the system is special compensation fasteners, which perform a dual role. On the one hand, they ensure the tightness of the joints, on the other hand, they allow micro-adjustment of the position of adjacent elements. This solution eliminates the stresses that could arise with traditional rigid mounting.

To operate the system, we train certified contractors who learn not only the technical aspects of installation, but also the philosophy of adaptive approach to installation. The contractor must understand that the system does not require him to fight the imperfections of the structure, but offers tools to compensate for them.

The AdaptiveFit System also includes a set of finishing elements that can be adapted to the specific installation situation. Sheet metal treatments, ventilation elements and architectural details are designed taking into account the possibility of adjustment, while maintaining full functionality and aesthetics.

The whole creates a coherent system that resembles a more precise puzzle than traditional roofing. Each element has its place and the possibility of tuning, resulting in a perfect fit even on the most demanding roof structures.

Benefits and the future of technology

The AdaptiveFit System in practice translates into tangible benefits for all participants in the construction process. For the investor, it means above all peace of mind and confidence that his solar roof will not only be efficient, but also ideally suited regardless of possible structural surprises. The system eliminates stressful situations when at the installation stage it turns out that the dimensions of the roof deviate from the design.

One of the most important advantages is saving time during assembly. Traditionally, when the dimensions of the roof differ from the assumed ones, contractors have to wait for additional elements or improvise solutions on site. With the AdaptiveFit System, this problem does not exist - the dimensional compensation system and the possibility of safe modification of elements directly on the construction site make the work go smoothly and on schedule.

It is worth looking at specific examples. In one of our projects in Wielkopolska, the roof structure had a deviation from the design of almost 8 cm in length. In a traditional system, this would mean having to redesign the layout of the panels and wait for new elements. Thanks to the AdaptiveFit System, the installation went without delays - the dimensional compensation system made it possible to eliminate the difference without affecting the tightness or aesthetics of the coating.

Looking to the future, eTile System technology is constantly evolving. Our engineers are working to expand the possibilities of regulation, especially in the context of increasingly complex architectural forms. It is planned to introduce elements using advanced composite materials, which will further increase the flexibility of the system while maintaining the highest technical parameters.

We also develop digital tools to support the assembly process. We are working on an application that, based on 3D scans of the roof, will suggest optimal settings of compensation elements, further improving the work of contractors. This shows that the AdaptiveFit System is not just a technical solution, but a comprehensive response to the real needs of the market.

By choosing the eTile system, the investor receives not only modern roofing, but above all a guarantee of a perfect fit and trouble-free installation. This is the technology that proves that even the most advanced solar systems can be easy to install and reliable in operation. In a world where every roof is different, adaptability becomes the key to success.

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