Made in Poland Excellence - The assurance of premium Polish production
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Made inPoland Excellence - The assurance of premium Polish production
From Vision to Realization
The first challenge was to find the answer to the question: where to produce? We could, like most companies in the industry, outsourcingproduction in China. It would certainly be a cheaper and simpler solution. However, we knew that only full control over the production process would allow us to create a product of the highest quality and respond flexibly to the needs of customers.
We decided to build our own production plant in Poland. The choice fell on Mount Kalwaria near Warsaw - a location with excellent infrastructure and access to qualified employees. It was a bold decision, requiring significant investment, but today we know that it was the right one.
A key element of success was building the right team. We have hired the best specialists in the photovoltaic, roofing and industrial automation industries. We have combined their knowledge with the experience of material engineers and production process experts. This multidisciplinary team has been working on the development of technologyproduction for more than two years.
The process of development of production technology wasa fascinating journey. We started with basic manual processes, gradually automating and optimizing. Each stage was carefully analyzed andperfected. We tested various materials, joining methods, quality control processes. We have cooperated with leading Polish technical universities and research institutes.
A particular challenge was the development oftechnology for connecting photovoltaic cells to sheet metal. Traditional methods used in the production of standard panels did not work in the case of integrated roof systems. We have developed our own unique method, whichis now protected by international patents.
Today, after years of experience, our production plant in Calvary Mountain is one of the most modern in Europe. We produce here not only solar roofs, but also other elements of the photovoltaic system. Most importantly, the entire process - from design to production to quality control - takes place in Poland, under the watchful eye of our specialists.
This “Polishness” of production is not onlya question of location. It is a philosophy of operation based on the highest quality, innovation and flexibility. It is also a guarantee for our customers that they receive a premium product, behind which stands a team of committed Polish specialists, ready to provide support at every stage of the project implementation.
Modern production plant
At the heart of our activity is a modern production plant in Góra Kalwaria near Warsaw. It occupies an area of 4000 square meters and is equipped with the most modern production lines. It is here, every day, that products are created that change the face of Polish photovoltaics.
The central element of the plant is a fully automated production line using the latest generation of industrial robots. The manufacturing process starts with precise cutting of solar glass. We use advanced lasers for this purpose, which ensure cutting accuracywith a tolerance of up to 0.1 mm. This is extremely important, because the precision on this tape directly translates into the tightness and durability of the final product.
The next step is the integration of photovoltaic cells into the sheet. This crucial process takes place in a specially-designed clean chamber, where temperature and humidity are more closely controlled. Industrial robots apply a special binder and precisely position the cells. Each panel passes through a vision system that checkscorrectness of laying and detects even the smallest imperfections.
We are particularly proud of our research and development laboratory. It is here that we test new solutions and materials. We have a climate chamber, where we can simulate extreme weather conditions - from frosty winters to hot summers. Each new product undergoes a seriesstrict tests before it goes into mass production. We also cooperate with external certification laboratories, which confirm the compliance of our products with the highest European standards.
The quality control system in our plant ismultilevel. It begins already at the stage of taking raw materials. Each batch of materials passes a detailed control of parameters. During production, automatic control systems check every step of the process. At the end of the production line, each panel passes through a final inspection station, where not only its functionality, but also the aesthetics of the workmanship are checked.
An integral part of the plant is a moderntraining center and showroom. It is here that we conduct trainings for roofers andinstallers, showing how to properly mount our systems. In the showroom we present the full range of our products in real conditions. Customerscan see how different color and finish options will look ontheir homes.
The plant in Góra Kalwaria is not only a production site - it is a centre of competence in the field of integrated photovoltaics.Our engineers and technicians are constantly working on process improvement anddevelopment of new products. It is here that innovative solutions are born, which later find application in the homes of our customers.
Importantly, all production is carried out in accordance withthe principles of sustainable development. We use energy from our own photovoltaic installation, and production processes are optimized for minimalenvironmental impact. This is another aspect that distinguishes us from Asian manufacturers.
Benefits of Polish production
Local production in Poland brings a number of measurable benefits, which directly translate into the satisfaction of our customers. Let me explain why this is so important for your investment.
First of all, as a Polish manufacturer we are able to respond quickly to customer needs. When building a house, oftenunforeseen situations arise that require a quick reaction. Imagine that during assembly it turns out that you need an additional element. For products imported from Asia, the waiting time could be several months. You can receive additional components within a few working days from us.
Reliability of supply and spare parts is anotherkey advantage. The history of recent years has shown how fragile globalsupply chains can be. Our customers do not have to worry about the availability of products andspare parts - we produce everything on site, in Poland. This is especially important for roof systems, which must serve fordecades.
Moreover, our local production allows full transparency of the manufacturing process. We invite customers to visit our plant in Góra Kalwaria, where they can see with their own eyes how their solar roofs are made. This openness builds trust and gives confidence that they receive a product of the highest quality.
Particularly relevant is the ability to adapt the product to local needs. The Polish climate has its own peculiarities - we have hot summers as well as cold winters, frequent violent storms and intense snowfalls. Our products are designed and tested with these specific products in mind. We also understand local architectural requirements and aesthetic preferences.
It is worth mentioning the aspect of support for the Polish economy. By choosing our products, you invest not only in your own home, but also in the development of Polish technological thought. We create high quality workplaces, cooperate with local suppliers, support Polish technical universities.
Service andtechnical support is also an extremely important element. Our specialists are always close to the customer - they can quickly come to the place, advise, solve possible problems. There is no language or time barrier that often occurs with imported products.
The referral visit system is another uniqueadvantage. Potential customers can visit already completed projects, talk to homeowners who use our solutions. A valuable experience that helps you make an informed purchasing decision.
Let us also remember that Polish production is a guarantee ofcompliance with European norms and standards. All our products have the necessary certificates and approvals, which gives assurance of their safety and durability.
Choosing premium Polish production, you will choose not only a high quality product, but also confidence and peace of mind for a long time. It is an investment in a reliable, proven solution, backed by a team of committed Polish specialists.
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